Coo-Var Floor Pack Repair Mortar | Heavy Duty Epoxy Concrete Repair

• Finish / Texture: Smooth, trowel-finished concrete grey
• Base: Solvent-free two-component epoxy mortar
• Available Colours: Concrete Grey (others to order)
• Pack Sizes: 5 kg kit (2.5 kg base + 2.5 kg hardener)
• Coverage: 0.5 m² @ 5 mm depth per 5 kg
• Drying Times @ 20 °C: Pot life 1 h; initial cure 3 h; full cure 3 days
• Re-coat Interval: Apply additional layers within 2–4 h if required
• Minimum Application Temp.: 5 °C
• VOC Content: 0 g/L (solvent-free)
• Flash Point: Non-flammable
• Application Method: Steel trowel; smooth with cloth dampened in Coo-Var GP Thinners Q265/1S
• Surface Suitability: Concrete, grano, asphalt; interior & exterior industrial floors, beams, precast units, runways
• Volume Solids: 100 % (negligible shrinkage)
• Compressive Strength: 76 MPa
• Tensile Strength: 18 MPa
• Flexural Strength: 32 MPa

Unsure about the right thickness or prep? Chat with our experts now!

The Coo-Var Heavy-Duty Concrete Repair Floor Pack Repair Mortar is engineered to handle the toughest repair challenges across a variety of demanding environments:

• Industrial & Automotive: Perfect for repairing concrete floors in warehouses, factories, and garages subjected to heavy machinery, vehicle traffic, and abrasive conditions.
• Property Maintenance: A trusted solution for landlords and facility managers addressing floor repairs in rental properties, commercial units, or shared spaces.
• Hospitality & Retail: Ideal for restoring loading areas, service entrances, or customer pathways to a safe, smooth, and durable standard.
• Leisure & Tourism: Perfect for fixing worn or damaged concrete in gyms, studios, or activity centres, ensuring a safe and functional space for guests and clients.
• Outdoor & High-Traffic Areas: Excellent for outdoor concrete surfaces such as car parks, pathways, and industrial yards, offering protection against impact and weather exposure.

If you need expert advice on your specific concrete repair project, contact our experts now via the live chat for tailored guidance!

• Surface Prep: Clear debris, dust, and any loose concrete. Slightly dampen the area if recommended in the data sheet.
• Mixing: Follow kit instructions, ensuring a thorough blend of components.
• Application: Trowel the mortar into place, pressing firmly to fill voids and level the surface.
• Drying/Curing: Allow roughly 3 hours before overcoating or exposing to heavy traffic (check environmental conditions).
• Pro Tip: For deep repairs, apply in layers, allowing each layer to cure fully.

Need a detailed step-by-step guide? Our experts are ready to assist—chat live now!

• “Incredibly strong repair! We fixed large cracks in our warehouse floor, and it’s held up perfectly.” – Anthony G.
• “Fast cure time meant minimal downtime for our workshop—totally worth it!” – Sarah H.

Have you used Coo-Var Floor Pack Repair Mortar? Leave your review or chat with us for tips!

Free Delivery on Orders Over £75: Pick up everything you need in one go to qualify

Coo-Var Concrete Primers: Improve adhesion on tricky surfaces
Application Tools: Trowels, scrapers, and mixing paddles for effortless application
Degreasers & Cleaners: Ensure a pristine surface before repairs

Want everything in one basket? Chat with us for recommended extras!

1. What is Coo-Var Floor Pack Repair Mortar used for?

Coo-Var Floor Pack Repair Mortar is designed for heavy-duty concrete repairs exposed to high-impact, abrasive, or corrosive conditions. It’s perfect for warehouses, factories, and outdoor sites.

2. Can this product be used in damp conditions?

Yes, the repair mortar is formulated for application in damp conditions and at lower temperatures, ensuring reliable performance in challenging environments.

3. How is the repair mortar applied?

The mortar is applied using a trowel, making it straightforward to handle even in demanding conditions. Ensure the surface is clean and prepared before applying the product.

4. How long does it take to set?

Coo-Var Floor Pack Repair Mortar is fast-hardening and typically ready for overcoating or use in around 3 hours, minimising downtime and disruption to operations.

5. What type of damage can this mortar repair?

This product is ideal for filling large voids and repairing cracks or damage in concrete. It’s suitable for areas experiencing heavy wear, chemical exposure, or significant impacts.

6. How much area does the product cover?

The coverage is approximately 0.5 m² at 5mm thickness. Coverage will vary based on the substrate and the depth of the repair required.

7. How can I ensure the best results with this product?

Clean and prepare the surface thoroughly before application. Follow the instructions carefully for mixing and applying the mortar. For additional guidance on your repair project, our experts are available to assist.

Need advice for your concrete repair project?

For personalised recommendations or further assistance, contact our experts now via live chat—we’re here to help you get the job done right!

Fast, Reliable & Flexible Delivery

Every order leaves our warehouse on a fully-tracked DX or FedEx service, so you can spend less time waiting and more time painting.

Delivery Options

• FREE Standard Delivery (orders £75+) – arrives in 2–3 working days
• Standard Delivery £7.95 – arrives in 2–3 working days
• Express Delivery £13.95 – next working day when you order before 12 am (Mon–Thur)
  Got a £75+ basket? Select “Express Upgrade” at checkout and only pay the difference.

Next-Day Despatch Promise

• Order before 12 am (Mon–Thurs) with express delivery → ships today & receive tomorrow.
• Order without express delivery → ships the next working day and receive the next working day after.
• Order Thursday without express delivery → ships Friday for Monday delivery.

We do not deliver on weekends & bank-holidays

What to Expect

• Upon purchasing, please provide a contact telephone number that the courier's can contact you on if they experience any issues.
• All orders usually require a signature upon delivery.
• If you are unlikely to be in during the day, consider having your order delivered to your place of work, or another business address where somebody will be able to accept and sign.

Outside UK Mainland?

Delivery prices shown cover UK Mainland addresses. If you’re ordering for the Highlands, Islands, Northern Ireland, or anywhere outside the mainland, just reach out—chat with us live, call 01482 222 421, or email info@specialistpaintsonline.co.uk—and we’ll give you a quick personalised quote.

Bottom line: order today, get it fast, track every mile, paint tomorrow.

Safety data sheet

Method Statement