Coo-Var Floor Pack Repair Mortar | Heavy Duty Epoxy Concrete Repair

• Surface Prep: Clear debris, dust, and any loose concrete. Slightly dampen the area if recommended in the data sheet.
• Mixing: Follow kit instructions, ensuring a thorough blend of components.
• Application: Trowel the mortar into place, pressing firmly to fill voids and level the surface.
• Drying/Curing: Allow roughly 3 hours before overcoating or exposing to heavy traffic (check environmental conditions).
• Pro Tip: For deep repairs, apply in layers, allowing each layer to cure fully.

Need a detailed step-by-step guide? Our experts are ready to assist—chat live now!

Fast, Reliable & Fully Tracked UK Delivery

Every order is dispatched from our warehouse using a fully tracked DX or FedEx service, so you always know when your paint will arrive.

Delivery Options

• FREE Standard Delivery (orders over £75) Arrives in 2–3 working days
• Standard Delivery – £7.95 Arrives in 2–3 working days
• Express Delivery – £13.95 Next working day delivery when you order before 12:00 noon (Mon–Thu)
• Spending £75+? Select Express Upgrade at checkout and only pay the difference

Dispatch & Delivery Times (What Happens After You Order)

• Express delivery (order before 12:00 Mon–Thu) Dispatched same day, delivered next working day
• Standard delivery (Mon–Wed orders) Dispatched next working day, delivered 2–3 working days later
• Orders placed Thursday (standard delivery) Dispatched Friday for Monday delivery
• We do not dispatch or deliver on weekends or UK bank holidays

What to Expect on Delivery

Please provide a contact telephone number at checkout. This allows the courier to share tracking updates or contact you if there are any delivery issues.

Most orders require a signature on delivery. If you may not be available during the day, we recommend delivery to a workplace, business address, or another location where someone can sign.

Outside the UK Mainland?

Delivery prices shown apply to UK Mainland only.

For the Highlands, Islands, Northern Ireland, or non-mainland addresses, please contact us for a quick personalised quote via live chat, by calling 01482 222 421, or emailing info@specialistpaintsonline.co.uk.

Bottom Line

Order today, get fast and reliable delivery, track every step, and get painting without delays.

Free Delivery on Orders Over £75: Pick up everything you need in one go to qualify

Coo-Var Concrete Primers: Improve adhesion on tricky surfaces
Application Tools: Trowels, scrapers, and mixing paddles for effortless application
Degreasers & Cleaners: Ensure a pristine surface before repairs

Want everything in one basket? Chat with us for recommended extras!

Coo-Var Floor Pack Repair Mortar fills potholes, cracks and broken bays with an impact proof epoxy that bonds stronger than the original concrete, so your floor is back earning money in hours. Faster repairs mean lower maintenance bills, less downtime and a safer, smarter site that keeps customers happy and staff productive. Backed by over 100 years of British paint innovation, it’s arguably the best concrete floor repair system money can buy. Unlike cementitious fillers, Floor pack cures even in the cold and wet, delivering chemical and forklift resistance where others crumble.

Key Benefits

• Revenue Saving Speed – Pot life of one hour and traffic ready in three, minimising shutdowns and keeping workflows on schedule.
• Long Term Durability – Compressive strength shrugs off heavy loads, slashing repeat repair costs for years to come.
• All Weather Confidence – Cures down to 5 °C and on damp substrates, so emergency fixes never wait for perfect conditions.
• One Kit Convenience – Pre-weighed 5 kg pack, gloves and instructions included, open, mix and trowel with zero waste or guesswork.
• Universal Grip – Adheres to concrete, grano and asphalt, letting you patch warehouses, loading bays and runways with a single product.

Patch it today, load it tomorrow, add to basket now for next-day UK delivery, buy today, repair tomorrow and feel the rock-solid difference immediately.

• Finish / Texture: Smooth, trowel-finished concrete grey
• Base: Solvent-free two-component epoxy mortar
• Available Colours: Concrete Grey (others to order)
• Pack Sizes: 5 kg kit (2.5 kg base + 2.5 kg hardener)
• Coverage: 0.5 m² @ 5 mm depth per 5 kg
• Drying Times @ 20 °C: Pot life 1 h; initial cure 3 h; full cure 3 days
• Re-coat Interval: Apply additional layers within 2–4 h if required
• Minimum Application Temp.: 5 °C
• VOC Content: 0 g/L (solvent-free)
• Flash Point: Non-flammable
• Application Method: Steel trowel; smooth with cloth dampened in Coo-Var GP Thinners Q265/1S
• Surface Suitability: Concrete, grano, asphalt; interior & exterior industrial floors, beams, precast units, runways
• Volume Solids: 100 % (negligible shrinkage)
• Compressive Strength: 76 MPa
• Tensile Strength: 18 MPa
• Flexural Strength: 32 MPa

Unsure about the right thickness or prep? Chat with our experts now!

Safety data sheet

Method Statement

1. What is Coo-Var Floor Pack Repair Mortar used for?

Coo-Var Floor Pack Repair Mortar is designed for heavy-duty concrete repairs exposed to high-impact, abrasive, or corrosive conditions. It’s perfect for warehouses, factories, and outdoor sites.

2. Can this product be used in damp conditions?

Yes, the repair mortar is formulated for application in damp conditions and at lower temperatures, ensuring reliable performance in challenging environments.

3. How is the repair mortar applied?

The mortar is applied using a trowel, making it straightforward to handle even in demanding conditions. Ensure the surface is clean and prepared before applying the product.

4. How long does it take to set?

Coo-Var Floor Pack Repair Mortar is fast-hardening and typically ready for overcoating or use in around 3 hours, minimising downtime and disruption to operations.

5. What type of damage can this mortar repair?

This product is ideal for filling large voids and repairing cracks or damage in concrete. It’s suitable for areas experiencing heavy wear, chemical exposure, or significant impacts.

6. How much area does the product cover?

The coverage is approximately 0.5 m² at 5mm thickness. Coverage will vary based on the substrate and the depth of the repair required.

7. How can I ensure the best results with this product?

Clean and prepare the surface thoroughly before application. Follow the instructions carefully for mixing and applying the mortar. For additional guidance on your repair project, our experts are available to assist.

Need advice for your concrete repair project?

For personalised recommendations or further assistance, contact our experts now via live chat—we’re here to help you get the job done right!