Coo-Var Profloor Two-Pack Epoxy Floor Paint - Heavy Duty Water-Based Epoxy for Foot Traffic, Trucks & Forklifts

• Protect heavy traffic floors from foot traffic, vans, trucks, and forklifts in commercial and industrial environments

• Use water-based two-pack epoxy with low VOC (<10 g/L) and non-flammable properties for occupied facilities

• Apply durable floor coating to concrete, wood, masonry, asphalt, tarmac, and stable existing paint

• Use interior and exterior floor paint suitable for warehouses, factories, loading bays, and car parks

• Add optional anti-slip aggregate for slip resistance on ramps, walkways, and slip-prone areas

• Apply professional off-gloss finish available in 7 standard colours plus custom colours to order

• Use professional-grade two-pack epoxy from Coo-Var (115+ years British coating expertise)

• Apply cost-effective heavy traffic protection (30–50 m² per 5 kg pack)

• Protect heavy traffic floors from foot traffic, vans, trucks, and forklifts in commercial and industrial environments

• Use water-based two-pack epoxy with low VOC (<10 g/L) and non-flammable properties for occupied facilities

• Apply durable floor coating to concrete, wood, masonry, asphalt, tarmac, and stable existing paint

• Use interior and exterior floor paint suitable for warehouses, factories, loading bays, and car parks

• Use on floors with frequent exposure to strong chemicals (Profloor is not resistant to frequent strong chemical exposure — consider Profloor Plus for chemical-resistant environments)

• Apply to surfaces with active oil or grease contamination (clean with Oil Remover and Universal Degreaser first)

• Apply to wet, damp, or saturated surfaces (surface must be dry before application)

• Apply to loose, flaking, or unstable existing coatings (remove all loose paint before application)

• Use on floors below 10°C (minimum application temperature 10°C for proper cure)

• Apply without mixing Part A and Part B correctly (follow mixing instructions precisely)

• Use beyond the 2–4 hour pot life (mix only what you can apply within the pot life)

• Expect instant full cure (full cure requires 5–7 days before heavy traffic)

Coo-Var Profloor Two-Pack Epoxy Floor Paint is a water-based two-pack epoxy designed for heavy traffic floors requiring durable protection against foot traffic, vans, trucks, and forklifts in commercial and industrial environments. Unlike single-pack floor paints that wear quickly under heavy use, this two-pack epoxy system chemically cures to create a rock-hard floor coating that withstands the demands of the most challenging environments, inside and outside.

Developed by Coo-Var with over 115 years of British coating expertise, Profloor is the professional solution for warehouse floors, factory floors, loading bays, car parks, workshops, and any heavy traffic area requiring long-lasting epoxy protection. The water-based two-pack formulation provides industrial-grade durability with low VOC (<10 g/L) and non-flammable properties, making it safer to use than solvent-based alternatives.

When warehouse floors, factory floors, and loading bays are subjected to heavy traffic from forklifts, trucks, and vans, standard floor paints fail quickly, creating costly maintenance cycles and operational disruption. Coo-Var Profloor's two-pack epoxy chemistry creates a chemically cured floor coating that resists heavy traffic, oils, and abrasion for years of dependable service, reducing maintenance costs and downtime.

The water-based formulation provides low odour (<10 g/L VOC) and non-flammable properties, allowing application in occupied facilities without shutting down operations. The 2–4 hour pot life allows controlled application. Coverage of 6–10 m² per kg (30–50 m² per 5 kg pack) makes it cost-effective for large floor areas. Add SPO Anti-Slip Aggregate between coats for slip resistance on ramps and walkways.

Suitable for interior and exterior concrete, wood, masonry, asphalt, tarmac, and stable existing paint. Note: not resistant to exposure to frequent strong chemicals. Prepare surfaces with Oil Remover, Universal Degreaser, and Acid Etch for optimal adhesion. Prime with Proseal High Performance Primer (clean dry surfaces) or Teamac 2-Pack Zinc Phosphate Primer (metal surfaces). Clean tools immediately after use before the epoxy cures.

Manufactured in the UK to rigorous standards and trusted by facilities managers, warehouse managers, property owners, and professional contractors for heavy traffic floor protection.

Key Benefits:

• Heavy Traffic Durability – Two-pack epoxy chemistry creates rock-hard floor coating that withstands foot traffic, vans, trucks, and forklifts. Resists heavy traffic, oils, and abrasion for years of dependable service. Reduces maintenance costs and downtime.

• Water-Based Low VOC – Water-based formulation with <10 g/L VOC and non-flammable properties. Low odour allows application in occupied facilities. Safer than solvent-based alternatives.

• Two-Pack Epoxy Strength – Chemically cured two-pack epoxy provides superior hardness and durability compared to single-pack floor paints. Rock-hard surface resists heavy traffic and abrasion. Long-lasting protection for demanding environments.

• Interior & Exterior Use – Suitable for interior and exterior floors. Weather-resistant formulation withstands UK outdoor conditions. Versatile protection for warehouses, car parks, loading bays, and driveways.

• Anti-Slip Option – Add SPO Anti-Slip Aggregate between coats for textured grip on ramps, walkways, and slip-prone areas. Improves safety without compromising durability.

• Professional Off-Gloss Finish – Off-gloss finish creates professional appearance that lifts team morale and customer confidence. Easy-clean surface reduces maintenance time. Available in 7 standard colours plus custom colours to order.

• Multi-Surface Compatibility – Suitable for concrete, wood, masonry, asphalt, tarmac, and stable existing paint. Versatile solution for mixed-surface environments.

• Coo-Var Heritage – Over 115 years of British coating expertise. Trusted by facilities managers, warehouse managers, and professional contractors for heavy traffic floor protection.

Protect heavy traffic floors with two-pack epoxy. Add to basket now and reduce maintenance costs.

Coo-Var Profloor Two-Pack Epoxy Floor Paint is the perfect choice for heavy traffic floor protection in a variety of commercial, industrial, and residential applications:

• Warehouse & Factory Floors – Ideal for warehouse and factory floors subjected to forklift, truck, and van traffic. Rock-hard two-pack epoxy withstands heavy daily use. Reduces maintenance costs and downtime. Professional off-gloss finish. Interior and exterior use.

• Loading Bays & Ramps – Great for loading bays and ramps with heavy vehicle traffic. Add SPO Anti-Slip Aggregate for slip resistance. Durable protection for high-use areas. Easy-clean surface reduces maintenance. Interior and exterior use.

• Car Parks & Driveways – Perfect for car parks and driveways requiring durable floor protection. Water-based two-pack epoxy withstands vehicle traffic. Weather-resistant for exterior use. Professional finish for commercial and residential properties.

• Workshop & Garage Floors – Suitable for workshop and garage floors requiring heavy duty protection. Resists oils, abrasion, and heavy use. Easy-clean surface. Add anti-slip aggregate for safety. DIY-friendly water-based formula.

• Commercial & Industrial Floors – A must-have for commercial and industrial floors where durability is critical. Two-pack epoxy provides years of dependable service. Reduces maintenance costs. Professional appearance for customer-facing areas.

• Interior & Exterior Heavy Traffic – Ideal for any interior or exterior floor subjected to heavy traffic from foot traffic, vans, trucks, and forklifts. Water-based low VOC formula safe for occupied facilities. Professional-grade protection from Coo-Var.

If you need further advice on using Coo-Var Profloor Two-Pack Epoxy Floor Paint for your project, contact our experts now via the live chat for personalised guidance!

Coverage: Approx. 6–10 m² per kg @ 35–70 µm DFT (30–50 m² per 5 kg pack per coat)

Per Pack Coverage (Single Coat):
• 5 kg mixed unit: Covers approx. 30–50 m²

Recommended Application: 2 coats for optimal heavy traffic protection

Example Calculations:

Small Floor (25 m² floor area):
• Total area: 25 m² × 2 coats = 50 m² coverage needed
• Paint required: Approx. 1–2 packs (5 kg) total
• Recommended: Two 5 kg packs (£300.00)

Medium Floor (50 m² floor area):
• Total area: 50 m² × 2 coats = 100 m² coverage needed
• Paint required: Approx. 2–4 packs (5 kg) total
• Recommended: Four 5 kg packs (£600.00)

Large Floor (100 m² floor area):
• Total area: 100 m² × 2 coats = 200 m² coverage needed
• Paint required: Approx. 4–7 packs (5 kg) total
• Recommended: Seven 5 kg packs (£1,050.00)

Coverage may vary depending on surface porosity and texture. Porous or rough surfaces may require more paint. For accurate project planning, we recommend ordering 10–15% extra to account for surface variation.

Important: Mix only what you can apply within the 2–4 hour pot life. Recoat minimum 16 hours, maximum 72 hours after first coat. Full cure 5–7 days before heavy traffic.

Recommended System Products:
• Coo-Var Oil Remover for cleaning ingrained oils
• Coo-Var Universal Degreaser for cleaning surfaces
• Coo-Var Acid Etch for chemically abrading concrete
• Coo-Var Proseal High Performance Primer for priming concrete, wood, asphalt, and tarmac
• Teamac 2-Pack Zinc Phosphate Primer for priming metal surfaces
• SPO Anti-Slip Aggregate for slip resistance
• Application Tools (brushes, rollers, extension poles)

Surface Preparation:

Concrete & Power-Floated Floors:
• Clean surface with Coo-Var Universal Degreaser to remove oil, grease, dirt, and contamination
• For ingrained oils, use Coo-Var Oil Remover to eliminate oils that prevent epoxy bonding
• Repair cracks, holes, and damaged areas with suitable concrete repair compound
• For smooth or power-floated concrete, chemically abrade with Coo-Var Acid Etch to create a key for optimal epoxy adhesion
• Prime with Coo-Var Proseal High Performance Primer and allow to dry completely
• Ensure surface is clean, dry, and free from loose material
• Surface must be completely dry before application

Wood Floors:
• Clean surface to remove dirt, dust, grease, and contamination
• Sand surface lightly to create a key and remove any existing loose finish
• Repair damaged areas with suitable wood filler and allow to dry
• Prime with Coo-Var Proseal High Performance Primer and allow to dry completely
• Ensure surface is clean, dry, and free from loose material

Metal Surfaces:
• Clean surface with Coo-Var Universal Degreaser to remove oil, grease, and contamination
• Remove rust with wire brush or rust remover
• Prime bare metal with Teamac High Performance 2-Pack Zinc Phosphate Primer and allow to dry completely
• Surface must be clean, dry, and rust-free

Asphalt & Tarmac:
• Clean surface to remove dirt, dust, and contamination
• Ensure surface is stable and in good condition
• Prime with Coo-Var Proseal High Performance Primer and allow to dry completely
• Surface must be completely dry before application

Mixing:

IMPORTANT: Mix only what you can apply within the 2–4 hour pot life at 20°C. Clean tools immediately after use before the epoxy cures.

• Ensure both Part A (base) and Part B (hardener) are at room temperature before mixing each tin individually for 2 minutes each
• Pour Part B (hardener) into Part A (base) following the correct ratio per the datasheet
• Stir thoroughly for minimum 3 minutes until completely combined
• Allow to stand for 5 minutes (induction time) before application
• Stir again briefly before use
• Do not mix more than you can apply within the 2–4 hour pot life

Application:

• Apply in temperatures above 10°C for optimal curing
• Ensure good ventilation during application and drying
• Use Application Tools (brushes or short-pile rollers)

Brush Application:
• Use good-quality brush suitable for water-based paints
• Apply evenly, working paint well into the surface
• Avoid puddling or overly thick coats
• Coverage: Approx. 6–10 m² per kg per coat

Roller Application:
• Use short-pile roller suitable for water-based paints
• Apply evenly with consistent pressure
• Use extension poles for large floor areas
• Coverage: Approx. 6–10 m² per kg per coat

Anti-Slip Application (Optional):
• Apply first coat and allow to become touch dry (approx. 4 hours)
• Scatter SPO Anti-Slip Aggregate evenly over first coat whilst still tacky
• Allow first coat to dry fully (minimum 16 hours)
• Apply second coat over aggregate to lock in place

• Apply first coat evenly across entire floor surface
• Allow to dry for minimum 16 hours (maximum 72 hours) before applying second coat
• Apply second coat for optimal heavy traffic protection
• Allow final coat to cure for 5–7 days before exposing to heavy traffic
• If recoating after 72 hours, abrade surface before applying next coat
• Clean tools immediately after use before the epoxy cures

Drying & Curing Times (at 20°C):

• Touch dry: 4 hours
• Hard dry: 8–12 hours
• Recoat time: Minimum 16 hours, maximum 72 hours
• Full cure: 5–7 days

Drying times may be extended in cooler temperatures or high humidity.

Recommended System Products:
• Coo-Var Oil Remover – Clean ingrained oils
• Coo-Var Universal Degreaser – Clean surfaces
• Coo-Var Acid Etch – Chemically abrade concrete
• Coo-Var Proseal High Performance Primer – Prime concrete, wood, asphalt, and tarmac
• Teamac 2-Pack Zinc Phosphate Primer – Prime metal surfaces
• SPO Anti-Slip Aggregate – Add slip resistance
• Application Tools – Brushes, rollers, extension poles

• Finish / Texture: Off-gloss
• Base: Water-based two-pack epoxy resin
• Available Colours: Tile Red, Yellow, Forest Green, Flint Grey, Light Grey, Black, White + custom colours to order
• Pack Sizes: 5 kg mixed unit
• Coverage: 6–10 m² / kg (approx. 30–50 m² per 5 kg)
• Drying Times @ 20 °C: Touch dry 4 h; hard dry 8–12 h; full cure 5–7 days
• Re-coat Interval: Min. 16 h; max. 72 h @ 20 °C
• Minimum Application Temp.: 10 °C
• VOC Content: <10 g/L
• Flash Point: Non-flammable
• Application Method: Brush or short-pile roller
• Surface Suitability: Concrete, wood, masonry, asphalt, tarmac, stable existing paint, walls
• Volume Solids: 55–85 %
• Wet Film Thickness (WFT): 100 µm
• Dry Film Thickness (DFT): 35–70 µm
• Pot Life @ 20 °C: 2–4 h

Need specifics on coverage or drying times? Chat with our experts now and paint tomorrow!

What is Coo-Var Profloor Two-Pack Epoxy Floor Paint and when should I use it?

Coo-Var Profloor is a water-based two-pack epoxy floor paint for heavy traffic floors. Use it when you need durable protection against foot traffic, vans, trucks, and forklifts in warehouses, factories, loading bays, car parks, and workshops, inside and outside.

How is Profloor different from single-pack floor paints?

Profloor is a two-pack epoxy that chemically cures when Part A (base) and Part B (hardener) are mixed. This creates a rock-hard floor coating that is significantly more durable than single-pack floor paints. The two-pack system provides superior resistance to heavy traffic, oils, and abrasion.

Is Profloor resistant to chemicals?

Profloor provides good resistance to oils and general contamination but is not resistant to frequent exposure to strong chemicals. For environments with frequent strong chemical exposure, contact our experts via live chat for advice on the most suitable product.

Can I apply Profloor over existing floor paint?

Yes, Profloor can be applied over stable, well-adhered existing floor paint. Ensure the existing coating is sound and not flaking or loose. Remove all loose paint before application. Lightly abrade the existing surface to improve adhesion.

How do I mix Profloor?

Mix only what you can apply within the 2–4 hour pot life at 20°C. Pour Part B (hardener) into Part A (base) following the correct ratio per the datasheet. Stir thoroughly for minimum 3 minutes. Allow to stand for 5 minutes (induction time) before application. Stir again briefly before use. Clean tools immediately after use before the epoxy cures.

What is the pot life of Profloor?

The pot life of Profloor is 2–4 hours at 20°C. Mix only what you can apply within this time. Pot life will be shorter at higher temperatures. Do not use mixed paint beyond the pot life.

How many coats of Profloor do I need?

For optimal heavy traffic protection, apply 2 coats. Allow minimum 16 hours (maximum 72 hours) between coats. If recoating after 72 hours, abrade the surface before applying the next coat. The two-coat system provides maximum durability and protection.

How long does Profloor take to cure?

Touch dry in 4 hours, hard dry in 8–12 hours at 20°C. Recoat after minimum 16 hours (maximum 72 hours). Full cure for heavy traffic in 5–7 days. Allow full cure before exposing to heavy forklift and truck traffic.

Can I add anti-slip aggregate to Profloor?

Yes, add SPO Anti-Slip Aggregate between coats for textured grip on ramps, walkways, and slip-prone areas. Apply first coat, scatter aggregate whilst tacky, allow to dry, then apply second coat to lock aggregate in place.

What surfaces can I apply Profloor to?

Profloor is suitable for concrete, wood, masonry, asphalt, tarmac, and stable existing paint. Prime concrete, wood, asphalt, and tarmac with Coo-Var Proseal High Performance Primer. Prime metal with Teamac 2-Pack Zinc Phosphate Primer. Ensure all surfaces are clean, dry, and properly prepared.

What colours are available for Profloor?

Profloor is available in 7 standard colours: Tile Red, Yellow, Forest Green, Flint Grey, Light Grey, Black, and White. Custom colours are available to order (minimum 5 kg). Contact our experts via live chat for custom colour enquiries.

What products do I need to complete my Profloor system?

We recommend using Coo-Var Oil Remover for ingrained oils, Coo-Var Universal Degreaser for cleaning, Coo-Var Acid Etch for concrete preparation, Coo-Var Proseal High Performance Primer for priming concrete, wood, asphalt, and tarmac, Teamac 2-Pack Zinc Phosphate Primer for metal surfaces, SPO Anti-Slip Aggregate for slip resistance, and Application Tools (brushes, rollers, extension poles). This complete system ensures maximum adhesion and durability.

Technical Data Sheet

Safety Data Sheets For Tile Red, Green, Safety
Yellow, Black and White Bases

Safety Data Sheet Clear base

Safety Data Sheet Green Hardener

Safety Data Sheet All Other Hardeners

Complete Your Profloor Epoxy System:

• Coo-Var Oil Remover – Eliminates ingrained oils and grease that prevent coatings from bonding, ensuring your epoxy adheres correctly from the very first coat

• Coo-Var Universal Degreaser – Rapidly cuts through oil, grease, and traffic film, leaving a spotless surface that helps your epoxy coating achieve maximum durability

• Coo-Var Acid Etch – Chemically prepares concrete and power-floated floors by opening the surface and creating a rough, porous key that epoxy can properly grip

• Coo-Var Proseal High Performance Primer – Prime clean, dry concrete, wood, and asphalt & tarmac surfaces for optimal epoxy adhesion

• Teamac High Performance 2-Pack Zinc Phosphate Primer – Prime metal surfaces prior to overcoating with Profloor

• SPO Anti-Slip Aggregate – Anti-slip additive to create textured grip for walkways, ramps, and slip-prone areas

• Application Tools – High-quality brushes, rollers, and extension poles for smooth, efficient, and hassle-free epoxy application

Need help choosing the right products? Contact our experts via live chat for personalised advice!

Fast, Reliable & Fully Tracked UK Delivery

Every order is dispatched from our warehouse using a fully tracked DX or FedEx service, so you always know when your paint will arrive.

Delivery Options

• FREE Standard Delivery (orders over £75) Arrives in 2–3 working days
• Standard Delivery – £7.95 Arrives in 2–3 working days
• Express Delivery – £13.95 Next working day delivery when you order before 12:00 noon (Mon–Thu)
• Spending £75+? Select Express Upgrade at checkout and only pay the difference

Dispatch & Delivery Times (What Happens After You Order)

• Express delivery (order before 12:00 Mon–Thu) Dispatched same day, delivered next working day
• Standard delivery (Mon–Wed orders) Dispatched next working day, delivered 2–3 working days later
• Orders placed Thursday (standard delivery) Dispatched Friday for Monday delivery
• We do not dispatch or deliver on weekends or UK bank holidays

What to Expect on Delivery

Please provide a contact telephone number at checkout. This allows the courier to share tracking updates or contact you if there are any delivery issues.

Most orders require a signature on delivery. If you may not be available during the day, we recommend delivery to a workplace, business address, or another location where someone can sign.

Outside the UK Mainland?

Delivery prices shown apply to UK Mainland only.

For the Highlands, Islands, Northern Ireland, or non-mainland addresses, please contact us for a quick personalised quote via live chat, by calling 01482 222 421, or emailing info@specialistpaintsonline.co.uk.

Bottom Line

Order today, get fast and reliable delivery, track every step, and get painting without delays.