Coo-Var Profloor Plus - Ultimate Heavy Duty 2-Pack Epoxy Floor Paint | Chemical Resistant

• Protect garage, workshop, industrial, and warehouse floors from heavy vehicles, chemical spills, and extreme traffic with ultimate heavy duty 2-pack epoxy

• Use chemical-resistant floor coating that withstands oils, fuels, acids, alkalis, and solvents in industrial environments

• Apply to multiple surfaces including concrete, cement screed, wood, tile, asphalt, tarmac, and primed metal floors

• Apply 100% solids solvent-free epoxy with zero VOC emissions for occupied facilities

• Achieve maximum protection with 5–7 year maintenance intervals to reduce long-term costs and downtime

• Create high-gloss easy-clean finish that sheds dirt, oil, and chemicals for reduced maintenance

• Use professional-grade 2-pack epoxy from Coo-Var (115+ years British coating expertise, trusted by factory managers)

• Add Profloor Plus Aggregate for anti-slip texture on walkways, ramps, and slip-prone areas

• Use on surfaces with active oil or grease contamination (clean with Coo-Var Oil Remover or Universal Degreaser first)

• Apply to wet, damp, or saturated surfaces without primer (use Coo-Var Dampshield Primer for damp or oily surfaces)

• Use on smooth concrete without preparation (chemically abrade with Coo-Var Acid Etch or mechanically abrade for optimal adhesion)

• Apply to wood, tile, asphalt, or tarmac without priming (prime with Coo-Var Proseal High Performance Primer first)

• Apply to bare metal without priming (prime with Teamac High Performance 2-Pack Zinc Phosphate Primer first)

• Achieve instant full cure (full cure requires 5–7 days for heavy vehicle traffic—plan for curing time)

• Use single pack simplicity (this is 2-pack epoxy requiring mixing Part A + Part B with 20–30 minute pot life)

• Apply in temperatures below 10°C or above 30°C (optimal application temperature 15–25°C for proper cure)

Coo-Var Profloor Plus is the ultimate heavy duty 2-pack epoxy floor paint designed for garage, workshop, industrial, and warehouse floors exposed to heavy vehicles, chemical spills, and extreme traffic conditions. Unlike single pack floor paints that fail under demanding use, this 100% solids solvent-free epoxy formulation provides chemical-resistant high-gloss protection that withstands oils, acids, solvents, and mechanical wear for 5–7 years between maintenance cycles.


Developed by Coo-Var with over 115 years of British coating expertise, Profloor Plus is the professional solution for factories, warehouses, distribution centres, and industrial facilities requiring maximum floor protection. The 2-pack epoxy chemistry creates a cross-linked molecular structure that provides exceptional hardness, chemical resistance, and abrasion resistance far superior to single pack alternatives.

Versatile multi-surface compatibility makes Profloor Plus suitable for concrete, cement screed, wood, tile, asphalt, tarmac, and primed metal floors. Prime wood, tile, asphalt, and tarmac with Coo-Var Proseal High Performance Primer. Prime metal with Teamac High Performance 2-Pack Zinc Phosphate Primer. This versatility allows complete floor protection across mixed-surface industrial facilities with a single coating system.

When industrial floors are subjected to forklifts, pallet trucks, heavy vehicles, chemical spills, and constant traffic, standard floor paints quickly fail, leading to costly downtime and frequent repainting. Profloor Plus's 100% solids formulation provides ultimate protection, with coverage of 17–20 m² per 5kg unit at 180–200 µm dry film thickness creating a thick, durable coating that withstands extreme industrial conditions.

The chemical-resistant formulation withstands oils, fuels, acids, alkalis, and solvents that would destroy standard floor paints. The high-gloss finish is easy to clean, shedding dirt and chemicals for reduced maintenance. The solvent-free 100% solids formulation means zero VOC emissions, making it safe for occupied industrial facilities whilst providing maximum film build in a single coat.

Suitable for concrete, cement screed, wood, tile, asphalt, tarmac, and primed metal floors in factories, warehouses, distribution centres, chemical processing facilities, loading bays, and heavy vehicle traffic areas. Apply over appropriate primers for each surface type. Add Profloor Plus Aggregate for anti-slip texture on walkways and ramps.

Manufactured in the UK to rigorous standards and trusted by factory managers, warehouse operators, facilities managers, and industrial maintenance teams for ultimate floor protection in the most demanding environments.

Key Benefits:

• Ultimate Heavy Duty Protection – 100% solids 2-pack epoxy provides maximum protection against forklifts, heavy vehicles, pallet trucks, and extreme traffic. Withstands mechanical wear, impact, and abrasion. 5–7 year maintenance intervals reduce long-term costs.

• Chemical Resistant Formulation – Resists oils, fuels, acids, alkalis, and solvents that destroy standard floor paints. Ideal for chemical processing facilities, workshops, and industrial environments with chemical exposure. Protects floors from chemical attack.

• Multi-Surface Compatibility – Suitable for concrete, cement screed, wood, tile, asphalt, tarmac, and primed metal floors. Prime wood, tile, asphalt, and tarmac with Proseal High Performance Primer. Prime metal with Teamac High Performance 2-Pack Zinc Phosphate Primer. Complete floor protection across mixed-surface facilities.

• 100% Solids Solvent-Free – Zero VOC emissions (0 g/L) safe for occupied facilities. 100% solids formulation provides maximum film build in single coat. No solvent evaporation means full coating thickness for ultimate protection.

• High-Gloss Easy-Clean Finish – High-gloss finish sheds dirt, oil, and chemicals for easy maintenance. Wipe or mop clean with minimal effort. Professional appearance enhances facility image.

• Exceptional Coverage – 17–20 m² per 5kg mixed unit @ 180–200 µm DFT. Thick coating provides ultimate protection. Cost-effective for industrial applications despite premium price.

• Fast Cure Quick Return – Initial cure 4–8 hours, hard dry 24–36 hours. Quick return to service for minimal downtime. Full cure 5–7 days for heavy vehicle traffic.

• 9 Colour Options – Available in Poppy Red, Tile Red, Yellow, Forest Green, Kingfisher Blue, Flint Grey, Sterling Grey, Black, and White. Colour-code zones, mark walkways, or match corporate branding.

• Coo-Var Heritage – Over 115 years of British coating expertise. Trusted by factory managers and industrial maintenance teams for ultimate floor protection in demanding environments.

Create ultimate floor protection with heavy duty 2-pack epoxy. Add to basket now and withstand extreme industrial conditions.

Coo-Var Profloor Plus is the perfect choice for ultimate floor protection in the most demanding applications:

• Garage Floors – Ideal for domestic garages, commercial garages, and automotive workshops requiring ultimate protection from vehicles, oils, and chemicals. 100% solids 2-pack epoxy withstands car tyres, hot tyres, and turning forces. Chemical resistance protects against oil, fuel, and brake fluid spills. High-gloss finish creates showroom appearance. 5–7 year maintenance intervals.

• Workshop Floors – Great for automotive workshops, engineering workshops, and trade workshops with heavy tool use, equipment, and chemical exposure. Withstands impact from dropped tools and equipment. Chemical resistance protects against oils, solvents, and workshop fluids. Easy-clean high-gloss finish reduces maintenance time.

• Industrial Floors & Factories – Perfect for factory floors with constant forklift traffic, heavy machinery, and extreme wear. Ultimate protection for manufacturing facilities. Chemical resistance withstands industrial fluids. Withstands mechanical wear and impact from heavy equipment.

• Warehouse & Distribution Centres – Suitable for warehouse floors with pallet trucks, heavy vehicles, and constant traffic. High-gloss finish creates professional appearance. Easy-clean surface reduces maintenance. Withstands mechanical wear and impact from logistics operations.

• Heavy Vehicle Traffic Areas – A must-have for loading bays, platforms, and areas with forklifts, trucks, and heavy vehicles. Apply 2 coats for maximum protection. Ultimate durability withstands extreme traffic. Chemical resistance protects against fuel and oil spills.

• Chemical Processing Facilities – Ideal for chemical processing facilities, laboratories, and industrial environments with chemical exposure. Resists oils, fuels, acids, alkalis, and solvents. Protects floors from chemical attack. Easy-clean high-gloss finish for contamination control.

If you need further advice on using Coo-Var Profloor Plus for your project, contact our experts now via the live chat for personalised guidance!

Coverage: Approx. 17–20 m² per 5kg mixed unit @ 180–200 µm DFT

Per Unit Coverage (Single Coat):
• 5kg mixed unit: Covers approx. 17–20 m² @ 180–200 µm DFT

Recommended Application: 1–2 coats depending on traffic intensity (heavy vehicle areas may require 2 coats)

Example Calculations:

Single Garage or Small Workshop (25 m² floor area):
• Total area: 25 m² × 1 coat = 25 m² coverage needed
• Paint required: Approx. 1.4 units total
• Recommended: Two 5kg units

Double Garage or Medium Workshop (50 m² floor area):
• Total area: 50 m² × 1 coat = 50 m² coverage needed
• Paint required: Approx. 2.8 units total
• Recommended: Three 5kg units

Large Workshop or Warehouse (100 m² floor area):
• Total area: 100 m² × 1 coat = 100 m² coverage needed
• Paint required: Approx. 5.6 units total
• Recommended: Six 5kg units

Industrial Floor or Factory (250 m² floor area):
• Total area: 250 m² × 1 coat = 250 m² coverage needed
• Paint required: Approx. 14 units total
• Recommended: Fourteen 5kg units

Coverage may vary depending on surface porosity, texture, and application thickness. Porous or rough surfaces may require more epoxy. For accurate project planning, we recommend ordering 10–15% extra to account for surface variation and mixing wastage.

Important: Mix only what you can apply within pot life (20–30 minutes at 20°C). For heavy vehicle traffic areas (forklifts, trucks, workshop vehicles), apply 2 coats for maximum protection. Full cure 5–7 days before heavy traffic.

Recommended System Products:
• Coo-Var Oil Remover for eliminating ingrained oils
• Coo-Var Universal Degreaser for cutting through grease
• Coo-Var Acid Etch for chemically preparing concrete
• Coo-Var Proseal High Performance Primer for concrete, wood, tile, asphalt, tarmac
• Teamac High Performance 2-Pack Zinc Phosphate Primer for metal surfaces
• Coo-Var Dampshield Primer for damp or oily surfaces
• Profloor Plus Aggregate for anti-slip texture
• Application Tools (disposable brushes, rollers, extension poles)

Surface Preparation:

Concrete & Cement Screed Floors:
• Clean surface with Coo-Var Universal Degreaser to remove oil, grease, dirt, and contamination
• For ingrained oils, use Coo-Var Oil Remover to eliminate oils that prevent epoxy adhesion
• Repair cracks, holes, and damaged areas with suitable epoxy repair compound
• For smooth or power-floated concrete, chemically abrade with Coo-Var Acid Etch to create a key for optimal adhesion
• For clean, dry surfaces, prime with Coo-Var Proseal High Performance Primer
• For damp or oily surfaces, prime with Coo-Var Dampshield Primer (moisture blocking epoxy primer)
• Ensure surface is clean and free from loose material
• Surface must be properly prepared and primed before epoxy application

Wood Floors:
• Clean surface to remove dirt, dust, grease, and contamination
• Sand surface lightly to create a key and remove any existing finish
• Repair damaged areas with suitable wood filler and allow to dry
• Prime with Coo-Var Proseal High Performance Primer and allow to dry completely
• Ensure surface is clean, dry, and properly primed before epoxy application

Tile Floors:
• Clean tiles thoroughly with Coo-Var Universal Degreaser to remove grease and contamination
• Ensure tiles are sound and well-adhered
• Lightly abrade tile surface to improve adhesion
• Prime with Coo-Var Proseal High Performance Primer and allow to dry completely
• Ensure surface is clean, dry, and properly primed before epoxy application

Asphalt & Tarmac Floors:
• Clean surface with Coo-Var Universal Degreaser to remove oil, grease, and contamination
• Repair damaged areas with suitable asphalt repair compound
• Ensure surface is sound and free from loose material
• Prime with Coo-Var Proseal High Performance Primer and allow to dry completely
• Ensure surface is clean, dry, and properly primed before epoxy application

Metal Floors & Surfaces:
• Clean surface with Coo-Var Universal Degreaser to remove oil, grease, and contamination
• Remove rust with wire brush or rust remover
• Degrease metal surface thoroughly
• Prime bare metal with Teamac High Performance 2-Pack Zinc Phosphate Primer and allow to cure completely
• For previously painted metal, ensure coating is sound and well-adhered
• Surface must be clean, dry, and properly primed before epoxy application

Mixing 2-Pack Epoxy:

IMPORTANT: Read TDS before mixing. Pot life is 20–30 minutes at 20°C. Mix only what you can apply.

• Ensure Part A (Base) and Part B (Hardener) are at room temperature (15–25°C). Mix both individually first for 2 minutes each.
• Pour entire contents of Part B (Hardener) into Part A (Base) container
• Mix thoroughly for 2–3 minutes using slow-speed drill with mixing paddle
• Scrape sides and bottom of container to ensure complete mixing
• Mixed epoxy will begin to cure immediately - pot life 20–30 minutes at 20°C
• Do not mix more than you can apply within pot life
• Warmer temperatures reduce pot life, cooler temperatures extend pot life

Application:

• Apply in temperatures between 15°C and 25°C for optimal cure
• Ensure good ventilation during application and curing
• Use disposable Application Tools (brushes, short-pile rollers) suitable for epoxy
• Pour mixed epoxy onto floor and spread evenly with roller
• Work quickly within pot life (20–30 minutes at 20°C)
• Apply at 180–200 µm DFT for optimal protection (17–20 m² per 5kg unit)
• For anti-slip texture, broadcast Profloor Plus Aggregate into wet epoxy
• Allow to cure for minimum 16 hours before applying second coat (if required)
• For heavy vehicle traffic areas, apply 2 coats for maximum protection
• Allow final coat to cure for 5–7 days before exposing to heavy traffic
• Avoid application in damp, humid, or freezing conditions
• Dispose of tools after use (epoxy cannot be cleaned once cured)

Drying & Curing Times (at 20°C):

• Initial cure: 4–8 hours
• Hard dry: 24–36 hours
• Recoat time: 16–48 hours
• Light foot traffic: 24–36 hours
• Full cure/Heavy vehicle traffic: 5–7 days

Curing times may be extended in cooler temperatures or high humidity. Warmer temperatures accelerate cure.

Recommended System Products:
• Coo-Var Oil Remover – Eliminate ingrained oils
• Coo-Var Universal Degreaser – Cut through grease
• Coo-Var Acid Etch – Chemically prepare concrete
• Coo-Var Proseal High Performance Primer – Prime concrete, wood, tile, asphalt, tarmac
• Teamac High Performance 2-Pack Zinc Phosphate Primer – Prime metal surfaces
• Coo-Var Dampshield Primer – Prime damp or oily surfaces
• Profloor Plus Aggregate – Create anti-slip texture
• Application Tools – Disposable brushes, rollers, extension poles

• Finish / Texture: Gloss
• Base: 100 %-solids, solvent-free epoxy (two-pack)
• Available Colours: White, Black, Blue, Flint Grey, Forest Green, Poppy Red, Safety Yellow, Sterling Grey, Tile Red, Clear + RAL/BS on request
• Pack Sizes: 5 kg mixed units
• Coverage: 17–20 m² per 5 kg @ 180–200 µm DFT
• Drying Times @ 20 °C: Initial cure 4–8 hrs; Hard dry 24–36 hrs; Full cure 5–7 days
• Re-coat Interval: Min 16 hrs; Max 48 hrs
• Minimum Application Temp.: 10 °C
• VOC Content: 0 g/L (solvent-free)
• Flash Point: Non-flammable
• Application Method: Disposable brush or short-pile roller; no thinning required
• Surface Suitability: Sound concrete, screed, wood, asphalt, tarmac, primed metal; anti-slip aggregate option available
• Wet / Dry Film Thickness: 180–200 µm (per coat)
• Pot Life @ 20 °C: 20–30 mins

Need specifics on chemical resistance or drying times? Chat with our experts now and paint tomorrow!

What is Coo-Var Profloor Plus and when should I use it?

Coo-Var Profloor Plus is the ultimate heavy duty 2-pack epoxy floor paint designed for garage, workshop, industrial, and warehouse floors exposed to heavy vehicles, chemical spills, and extreme traffic. Use it when you need maximum protection with 5–7 year maintenance intervals in garages, workshops, factories, warehouses, and industrial facilities.

What's the difference between 2-pack epoxy and single pack floor paint?

2-pack epoxy like Profloor Plus requires mixing Part A (Base) and Part B (Hardener), creating a chemical reaction that forms an extremely hard, chemical-resistant coating. Single pack paints are ready to use but offer less durability. 2-pack epoxy provides ultimate protection for heavy industrial use, whilst single pack is suitable for light industrial and domestic applications.

Do I need to prime floors before applying Profloor Plus?

Yes, proper priming is essential for maximum adhesion. For clean, dry concrete, prime with Coo-Var Proseal High Performance Primer. For damp or oily concrete, prime with Coo-Var Dampshield Primer. For wood, tile, asphalt, and tarmac, prime with Proseal High Performance Primer. For metal, prime with Teamac High Performance 2-Pack Zinc Phosphate Primer.

Can I apply Profloor Plus to wood floors?

Yes, Profloor Plus can be applied to wood floors when properly prepared and primed. Sand the wood surface to create a key, then prime with Coo-Var Proseal High Performance Primer. Allow primer to dry completely before applying Profloor Plus epoxy. This provides ultimate protection for wood floors in industrial environments.

Can I apply Profloor Plus to tile floors?

Yes, Profloor Plus can be applied to tile floors when properly prepared and primed. Clean tiles thoroughly, lightly abrade the surface, then prime with Coo-Var Proseal High Performance Primer. Ensure tiles are sound and well-adhered before application. This creates a seamless epoxy coating over existing tiles.

Can I apply Profloor Plus to asphalt or tarmac?

Yes, Profloor Plus can be applied to asphalt and tarmac floors when properly prepared and primed. Clean the surface, repair any damage, then prime with Coo-Var Proseal High Performance Primer. Allow primer to dry completely before applying Profloor Plus epoxy. This provides chemical-resistant protection for asphalt and tarmac floors.

Can I apply Profloor Plus to metal floors?

Yes, Profloor Plus can be applied to metal floors when properly prepared and primed. Clean and degrease the metal surface, remove any rust, then prime with Teamac High Performance 2-Pack Zinc Phosphate Primer. Allow primer to cure completely before applying Profloor Plus epoxy. This provides corrosion protection and chemical resistance for metal floors.

How do I prepare floors before applying Profloor Plus?

Clean floors with Coo-Var Universal Degreaser. For ingrained oils, use Coo-Var Oil Remover. For smooth concrete, chemically abrade with Coo-Var Acid Etch. Repair cracks and damage with epoxy repair compound. Prime with appropriate primer for your surface type. Ensure surface is properly prepared before epoxy application.

What is pot life and why is it important?

Pot life is the working time after mixing Part A and Part B before the epoxy becomes too thick to apply. Profloor Plus has 20–30 minute pot life at 20°C. Mix only what you can apply within this time. Warmer temperatures reduce pot life, cooler temperatures extend it. Plan your application to work within pot life.

How many coats of Profloor Plus do I need?

For most applications, 1 coat at 180–200 µm DFT provides excellent protection. For heavy vehicle traffic areas (forklifts, trucks, workshop vehicles), apply 2 coats for maximum protection. Allow 16–48 hours between coats. Full cure 5–7 days before heavy traffic.

How long does Profloor Plus take to cure?

Initial cure 4–8 hours, hard dry 24–36 hours at 20°C. Light foot traffic after 24–36 hours. Full cure for heavy vehicle traffic in 5–7 days. Curing times may be extended in cooler temperatures or high humidity. Warmer temperatures accelerate cure.

Can I add anti-slip aggregate to Profloor Plus?

Yes, broadcast Profloor Plus Aggregate into wet epoxy to create anti-slip texture for walkways, ramps, and slip-prone areas. Apply aggregate evenly whilst epoxy is still wet. Excess aggregate can be swept off after cure.

What colours are available for Profloor Plus?

Profloor Plus is available in 9 colours: Poppy Red, Tile Red, Yellow, Forest Green, Kingfisher Blue, Flint Grey, Sterling Grey, Black, and White. Use different colours to colour-code zones, mark walkways, or match corporate branding. Custom colours available for minimum 10 × 5kg order.

How much coverage can I expect from Profloor Plus?

Profloor Plus provides approximately 17–20 m² per 5kg mixed unit at 180–200 µm DFT. Coverage may vary depending on surface porosity and application thickness. We recommend ordering 10–15% extra for surface variation and mixing wastage.

Is Profloor Plus chemical resistant?

Yes, Profloor Plus is highly chemical resistant and withstands oils, fuels, acids, alkalis, and solvents. The 100% solids epoxy formulation provides exceptional chemical resistance for garages, workshops, chemical processing facilities, and industrial environments with chemical exposure.

Is Profloor Plus suitable for heavy vehicle traffic?

Yes, Profloor Plus is designed for heavy vehicle traffic including cars, trucks, forklifts, pallet trucks, and industrial vehicles. The 100% solids 2-pack epoxy provides ultimate protection against mechanical wear, impact, and abrasion. Apply 2 coats for maximum protection in extreme traffic areas.

What products do I need to complete my Profloor Plus project?

We recommend using Coo-Var Oil Remover for eliminating oils, Coo-Var Universal Degreaser for cutting through grease, Coo-Var Acid Etch for preparing concrete, appropriate primers for your surface type (Proseal High Performance Primer for concrete/wood/tile/asphalt/tarmac, Teamac High Performance 2-Pack Zinc Phosphate Primer for metal, or Dampshield Primer for damp/oily surfaces), Profloor Plus Aggregate for anti-slip, and disposable Application Tools. This complete system ensures maximum adhesion and durability.

Safety data sheet - hardener
Safety data sheet - base colours
Technical data sheet

Complete Your Ultimate Heavy Duty Floor Protection System:

• Coo-Var Oil Remover – Eliminates ingrained oils and grease that prevent coatings from bonding, ensuring your epoxy adheres correctly from the very first coat

• Coo-Var Universal Degreaser – Rapidly cuts through oil, grease, and traffic film, leaving a spotless surface that helps your epoxy coating achieve maximum durability

• Coo-Var Acid Etch – Chemically prepares concrete and power-floated floors by opening the surface and creating a rough, porous key that epoxy can properly grip

• Coo-Var Proseal High Performance Primer – Prime clean, dry surfaces for optimal epoxy adhesion when surface is not oily or damp

• Coo-Var Dampshield Primer – Moisture blocking epoxy floor primer for damp or oily surfaces where standard primers cannot be used

• Teamac High Performance 2 Pack Zinc Phosphate Primer – Prime metal prior to overcoating with Profloor Plus

• Profloor Plus Aggregate – Anti-slip additive to create textured grip for walkways, ramps, and slip-prone areas

• Application Tools – High-quality brushes, rollers, and extension poles for smooth, efficient, and hassle-free epoxy application

Need help choosing the right products? Contact our experts via live chat for personalised advice!

Fast, Reliable & Fully Tracked UK Delivery

Every order is dispatched from our warehouse using a fully tracked DX or FedEx service, so you always know when your paint will arrive.

Delivery Options

• FREE Standard Delivery (orders over £75) Arrives in 2–3 working days
• Standard Delivery – £7.95 Arrives in 2–3 working days
• Express Delivery – £13.95 Next working day delivery when you order before 12:00 noon (Mon–Thu)
• Spending £75+? Select Express Upgrade at checkout and only pay the difference

Dispatch & Delivery Times (What Happens After You Order)

• Express delivery (order before 12:00 Mon–Thu) Dispatched same day, delivered next working day
• Standard delivery (Mon–Wed orders) Dispatched next working day, delivered 2–3 working days later
• Orders placed Thursday (standard delivery) Dispatched Friday for Monday delivery
• We do not dispatch or deliver on weekends or UK bank holidays

What to Expect on Delivery

Please provide a contact telephone number at checkout. This allows the courier to share tracking updates or contact you if there are any delivery issues.

Most orders require a signature on delivery. If you may not be available during the day, we recommend delivery to a workplace, business address, or another location where someone can sign.

Outside the UK Mainland?

Delivery prices shown apply to UK Mainland only.

For the Highlands, Islands, Northern Ireland, or non-mainland addresses, please contact us for a quick personalised quote via live chat, by calling 01482 222 421, or emailing info@specialistpaintsonline.co.uk.

Bottom Line

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